
Enduro · Four stroke
The big bore enduro bike. A 510cc four stroke that pulls from nothing, is registrable, and is somehow no heavier than a 450. Sold in Australia from 2017 to 2026, 10 model years.
The 500 EXC F is the KTM enduro bike for open country, big hills and heavier riders. It makes torque everywhere, it never needs to be revved, and it weighs the same as a 450 EXC F. It is registrable, electric start, hydraulic clutch, and it has been the best selling big bore enduro bike in Australia for years.
It suits a trail rider in open or sandy country, a farm rider, an adventure rider who wants a real dirt bike, and anyone who likes torque. It is a lot of bike in tight single trail, where a 350 or a 300 two stroke is easier. Against a Husqvarna FE 501 it is the same bike with different suspension and bodywork.
Oil every 10 to 15 hours for trail riding, sooner if raced, with a filter every second change. It takes about a litre with a filter and KTM specifies a JASO MA 10W 60 or 10W 50 full synthetic. A big single works its oil hard in slow going, so check the sight glass before every ride.
Air filter every ride in dust. Valves hold their clearances but check them at the interval in the table. Pistons last a long time on a 500 that is not revved: 80 hours plus for a trail bike is common. Grease the linkage and swingarm after wet rides and keep the coolant and the fan working.
Engine hours between jobs: the schedule the Digital Garage tracks for this bike, based on the manual. Racers and hard riders go sooner, as above. Ride in sand or mud and halve the engine ones.
| Job | Every |
|---|---|
| Air filter clean and re-oil | 3h |
| Chain clean, lube and adjust | 5h |
| Engine oil change | 10h |
| Oil filter replace | 10h |
| Spoke tension check | 10h |
| Fastener torque check | 10h |
| Cables and throttle lube | 15h |
| Valve clearance check | 20h |
| Air boot and intake seal check | 25h |
| Spark plug replace | 30h |
| Linkage bearings grease | 30h |
| Rear brake pads | 30h |
| Tyres inspect / replace | 40h |
| Tubes and rim locks | 40h |
| Fuel filter / in-tank screen | 45h |
| Clutch plates inspect | 50h |
| Silencer repack | 50h |
| Chain slider, guide and roller | 50h |
| Front brake pads | 50h |
| Grips inspect / replace | 50h |
| Top end inspect (piston, rings, cylinder) | 60h |
| Fork service (oil and seals) | 60h |
| Swingarm bearings grease | 60h |
| Steering head bearings grease | 60h |
| Wheel bearings inspect | 60h |
| Radiator, hoses and clamps | 60h |
| Chain and sprockets replace | 80h |
| Shock service | 80h |
| Wiring and connectors | 80h |
| Cam chain and tensioner inspect | 100h |
| Carburettor / throttle body clean | 100h |
| Brake discs inspect | 100h |
| Bottom end inspect / rebuild | 120h |
| Water pump seal and impeller | 120h |

$18.00 · members $15.30

$99.95 · members $84.96

$47.50 · members $40.38

$154.95 · members $131.71

$79.95 · members $67.96

$29.95 · members $25.46

$31.95 · members $27.16

$29.95 · members $25.46

$42.90 · members $36.46

$29.95 · members $25.46

$21.99 · members $18.69

$19.95 · members $16.96
Ask about hours, the last valve check and whether it has been de restricted. Make sure it starts on the button hot and cold. Look at the airbox, the sump guard, the radiators and the linkage. Check the rego status and whether it has a roadworthy. A 500 that has done a lot of slow, hot work will have a cooked clutch; feel for slip under load.
Prices in Australia are strong. Recent sold prices are on the Marketplace page linked below.
2 listed on the MWMX Marketplace right now.


A big single at walking pace boils. Keep the fan working and the coolant fresh.
A lithium battery that hates sitting flat. Keep it on a tender.
A flat 500 is usually still restricted. Check the throttle stop and muffler insert.