Enduro · Four stroke

KTM 500 EXC-F

The big bore enduro bike. A 510cc four stroke that pulls from nothing, is registrable, and is somehow no heavier than a 450. Sold in Australia from 2017 to 2026, 10 model years.

About the KTM 500 EXC-F

The 500 EXC F is the KTM enduro bike for open country, big hills and heavier riders. It makes torque everywhere, it never needs to be revved, and it weighs the same as a 450 EXC F. It is registrable, electric start, hydraulic clutch, and it has been the best selling big bore enduro bike in Australia for years.

It suits a trail rider in open or sandy country, a farm rider, an adventure rider who wants a real dirt bike, and anyone who likes torque. It is a lot of bike in tight single trail, where a 350 or a 300 two stroke is easier. Against a Husqvarna FE 501 it is the same bike with different suspension and bodywork.

What changed by year

2012 to 2016
The first 500 EXC F, electric and kick start, linkage rear end. Strong and simple.
2017 to 2019
New generation: lighter engine and frame, WP Xplor fork, electric start only.
2020 to 2023
Revised frame, engine and mapping. 2023 was the next new generation.
2024 onwards
Updated engine, frame and bodywork, closed cartridge fork. The current bike.

Servicing a 500 EXC-F

Oil every 10 to 15 hours for trail riding, sooner if raced, with a filter every second change. It takes about a litre with a filter and KTM specifies a JASO MA 10W 60 or 10W 50 full synthetic. A big single works its oil hard in slow going, so check the sight glass before every ride.

Air filter every ride in dust. Valves hold their clearances but check them at the interval in the table. Pistons last a long time on a 500 that is not revved: 80 hours plus for a trail bike is common. Grease the linkage and swingarm after wet rides and keep the coolant and the fan working.

Engine hours between jobs: the schedule the Digital Garage tracks for this bike, based on the manual. Racers and hard riders go sooner, as above. Ride in sand or mud and halve the engine ones.

JobEvery
Air filter clean and re-oil3h
Chain clean, lube and adjust5h
Engine oil change10h
Oil filter replace10h
Spoke tension check10h
Fastener torque check10h
Cables and throttle lube15h
Valve clearance check20h
Air boot and intake seal check25h
Spark plug replace30h
Linkage bearings grease30h
Rear brake pads30h
Tyres inspect / replace40h
Tubes and rim locks40h
Fuel filter / in-tank screen45h
Clutch plates inspect50h
Silencer repack50h
Chain slider, guide and roller50h
Front brake pads50h
Grips inspect / replace50h
Top end inspect (piston, rings, cylinder)60h
Fork service (oil and seals)60h
Swingarm bearings grease60h
Steering head bearings grease60h
Wheel bearings inspect60h
Radiator, hoses and clamps60h
Chain and sprockets replace80h
Shock service80h
Wiring and connectors80h
Cam chain and tensioner inspect100h
Carburettor / throttle body clean100h
Brake discs inspect100h
Bottom end inspect / rebuild120h
Water pump seal and impeller120h

Parts that fit a 500 EXC-F

Everything that fits a 500 EXC-F

Buying a used KTM 500 EXC-F

Ask about hours, the last valve check and whether it has been de restricted. Make sure it starts on the button hot and cold. Look at the airbox, the sump guard, the radiators and the linkage. Check the rego status and whether it has a roadworthy. A 500 that has done a lot of slow, hot work will have a cooked clutch; feel for slip under load.

Prices in Australia are strong. Recent sold prices are on the Marketplace page linked below.

Used KTM 500 EXC-Fs for sale

2 listed on the MWMX Marketplace right now.

All KTM 500 EXC-Fs for sale and recent sold prices →

KTM 500 EXC-F known issues

KTM 500 EXC-F questions

How often should I change the oil in a 500 EXC F?
Every 10 to 15 hours for trail riding, sooner if it is raced, with a filter every second change.
Is the 500 EXC F road registrable?
Yes. It is sold ADR compliant and can be registered in every Australian state.
Is the 500 EXC F too much bike for trail riding?
In open country, no. In tight single trail it is hard work, and a 350 or a 300 two stroke is easier.
500 EXC F or WR450F?
The KTM is lighter and torquier. The Yamaha is plusher and cheaper to run. Both are excellent registrable bush bikes.

Other KTM models

KTM 500 EXC-F Guide: Years, Servicing, Known Issues and Used 500 EXC-Fs for Sale | MWMX