Enduro · Two stroke

KTM 300 EXC

The 300 two stroke enduro bike that Australian bush riders buy more than anything else. Light, torquey, electric start, and registrable. Sold in Australia from 1990 to 2026, 37 model years.

About the KTM 300 EXC

The KTM 300 EXC is the default hard enduro and bush bike in Australia. A 300 two stroke makes tractor like torque off the bottom without the weight of a 450 four stroke, it starts on the button, it is registrable, and it does not need valve checks or pistons every 40 hours. Since 2018 it has been fuel injected (TPI, then TBI from 2024), so there is no jetting and no premix.

It suits a trail rider in tight, steep or rocky country, an enduro racer, or anyone who has had enough of servicing a four stroke. Against a 450 EXC F it is lighter and easier in the tight stuff and gives away only top speed. Against a Husqvarna TE 300 or GasGas EC 300 it is the same bike with different suspension and bodywork.

What changed by year

2008 to 2016
Carburetted, electric and kick start, linkage rear end from 2012. Premix, jetting, and a lot of bike for the money used.
2017
New generation: lighter frame, new engine, WP Xplor fork. Still carburetted. Many riders rate this the best carby 300.
2018 to 2023
TPI fuel injection with oil injection: no premix, no jetting, cleaner running. 2020 got mapping and chassis updates, 2023 was the next new generation with a new frame and suspension.
2024 onwards
TBI throttle body injection replaces TPI: more conventional, snappier throttle response, still oil injected. The current bike.

Servicing a 300 EXC

The main jobs are gearbox oil and the air filter. Change the gearbox oil every 10 to 15 hours (it takes about 800 ml of a light gear oil like Motorex 10W 30 or a JASO MA 10W 40) because the oil also feeds the clutch. Air filter every ride in dust. On the TPI and TBI bikes keep the oil injection tank topped up with a good full synthetic two stroke oil and never let it run dry.

Top ends last a long time on a 300 ridden in the bush: rings around 60 to 80 hours and a piston around 100 to 150 is common for a trail bike, sooner if it is raced. Do a compression test rather than guessing. Grease the linkage and swingarm after wet rides and keep the coolant fresh; a fan is standard on the newer bikes and worth fitting to the older ones.

Engine hours between jobs: the schedule the Digital Garage tracks for this bike, based on the manual. Racers and hard riders go sooner, as above. Ride in sand or mud and halve the engine ones.

JobEvery
Air filter clean and re-oil3h
Chain clean, lube and adjust5h
Spoke tension check10h
Fastener torque check10h
Transmission oil change15h
Cables and throttle lube15h
Air boot and intake seal check25h
Spark plug replace25h
Rings only replace30h
Silencer repack30h
Linkage bearings grease30h
Rear brake pads30h
Power valve clean40h
Tyres inspect / replace40h
Tubes and rim locks40h
Clutch plates inspect50h
Chain slider, guide and roller50h
Front brake pads50h
Grips inspect / replace50h
Top end rebuild (piston and rings)60h
Reed valve inspect60h
Fork service (oil and seals)60h
Swingarm bearings grease60h
Steering head bearings grease60h
Wheel bearings inspect60h
Radiator, hoses and clamps60h
Carburettor / throttle body clean80h
Chain and sprockets replace80h
Shock service80h
Wiring and connectors80h
Bottom end inspect / rebuild100h
Water pump seal and impeller100h
Brake discs inspect100h

Parts that fit a 300 EXC

Everything that fits a 300 EXC

Buying a used KTM 300 EXC

On a carburetted bike ask about the jetting and whether the reeds and power valve have been serviced. On a TPI bike make sure the oil injection has never run dry and that it idles cleanly hot, and check for a stuck or leaking oil pump. On any 300 look for a dented pipe, bent radiators, a cracked sump guard and a worn clutch. Check the rego status and whether it has been de restricted.

Prices in Australia are strong for all years. Recent sold prices are on the Marketplace page linked below.

Used KTM 300 EXCs for sale

1 listed on the MWMX Marketplace right now.

All KTM 300 EXCs for sale and recent sold prices →

KTM 300 EXC known issues

KTM 300 EXC questions

Does the KTM 300 EXC need premix?
The 2018 onwards fuel injected bikes have oil injection and run straight fuel. Carburetted bikes before that need premix at about 50:1 to 60:1.
How often should I change the gearbox oil in a 300 EXC?
Every 10 to 15 hours. It takes about 800 ml and the oil also runs the clutch.
Is the 300 EXC road registrable?
Yes. It is sold ADR compliant and can be registered in every Australian state.
What is the difference between TPI and TBI?
TPI (2018 to 2023) injects fuel into the transfer ports. TBI (2024 onwards) injects at the throttle body, feels more like a carby bike, and is simpler. Both are oil injected.

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